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Finelines Tables: Draw a Crooked Line

This is a detail of our first Finelines Table, made in 2014.

I have been gluing thin pieces of wood between wider ones to create a kind of striped effect for decades, but this table was our first piece with actual veneer sandwiched between the boards.  As the photograph illustrates, this finelines technique permits the fine contrasting lines in the top to meander.  In this particular table, the two lines follow closely the figure in the two outside boards.  The effect is to emphasize the figure in those boards, setting them off from the center section and its dramatic ribbon grain.

Since 2014 we have made extensive use of the finelines technique, which permits one to make an interesting visual event out of the mundane need to glue boards together to make a wide panel.  Cabinetmakers have always matched boards for figure and color in the highest quality work, but our technique allows us to embrace a whole range of new opportunities.  The delicate lines you discover in one of our table tops may be straight or curved, or neither, according to how the figure of the wood and the other lines of the piece inspire us.

The photograph below shows a finelines tabletop in progress.

Robert Zlomke

5/7/18

Repurposing Rosewood

A pair of repurposed rosewood benches that we made about a year ago have found a new home.

At the end of 2019, at the dawn of the Covid-19 pandemic, I got the idea for these benches from some old Amazon rosewood given to me by a Napa friend, who happens to share my first name.

This Bob’s grandparents, returning from a career as Baptist missionaries in the Amazon some 50 years ago, brought back furniture, of which Bob C. retained several small table leaves.  He offered me the leaves, asking only that I find a use for them.

We planed off the leaves a bit and got a look at the raw wood, which seemed to be Amazon rosewood, and I decided to make a pair of benches, using the rosewood for the seats.  The rosewood stock was thin, but this dense wood was still quite stiff and heavy, well suited for this use.  The beefier elements are made of a contrasting species, this one a Guatemalan wood called Chichipate.

So the wood in these benches has distinct Latin American roots.  The design, on the other hand, is frankly inspired by the early 20th century work of Dutch furniture designer Gerrit Rietveld.  An exotic-wood takeoff, you might say, on the famous red and blue chair:

As in the red and blue chair, the frank use of thick and thin members becomes a design theme, and it turns out to be quite functional as well.  Now the benches have morphed into tables – not the first time that’s happened to a bench I made – as they settle into their new Napa home:

Robert Zlomke

4/19/21

A Token of the Live Oak Tree

In July 2014 I returned from a backpacking vacation to find a telephone message from an engineer I know who designs vineyards for a living.  He wanted to tell me about this California coast live oak tree, which was in the way of a new vineyard project south of the City of Napa.   The tree stood by itself, as the first picture shows, in a landscape of grassland and scattered oak trees once common in Napa County and, indeed, much of California.

I have known this engineer for years and assume that he would rather save an oak tree than cut it down, but this one was apparently growing in the wrong place.  However, he noticed that it was a very unusual tree and thought the wood might be something special, so he called me.  In fact, there was no real trunk.  As the second photo shows, the base of the tree showed irregular branching right at the ground, and it was dominated by several of the roundish knobs which are referred to as burls and are much prized by woodworkers for their irregular and dramatic figure.

Thanks to the engineer’s timely call, we were able to salvage most of the burly wood around the bottom when the tree came down.  It arrived at our shop in four large sections, all in one dump truck load, and Evelyn remembers that when they hit the driveway they made the house shake.

The next following picture I took a couple of months later, after investing some time in milling the burls into slabs.  A cardboard image of me poses with the milled slabs, which I cut using the chain saw mill lying in the foreground.  The large unmilled piece on the left turned out to be too large for our equipment, so it became a rustic bench in our backyard.  However we were able to process the rest into a batch of about 20 slabs, here stacked neatly behind my alter ego.

The next picture shows the milled slabs in October, stickered and covered for air drying.  They stayed there, subject to periodic checks of moisture content, for most of three years, until I was convinced that the moisture content was down to 14% throughout.  That’s good enough to start making furniture out of the wood, but in the meantime I had found insect damage.  Green wood is especially prey to that;  and coast live oak is one of the oak species that are relatively susceptible to insect damage.  So these burls had become home to a collection of powder-post beetles, of both the “true” and “false” varieties.

These insects make their way through the wood, leaving small channels which exit the surface here and there.  The wood was not seriously compromised by their activity – in fact, the holes are visually interesting and add to the already complex character of the wood – but I didn’t want the critters in the wood any more.  So I spent some time exploring options, first kiln drying – that would have worked but at the cost of warping the wood, in effect throwing the baby out with the bath water – and then fumigation.  We brought the burls to a fumigator in Oakland who was able to help us.  He assured us that the insects would not return, and six months later I can attest to the accuracy of that.

We selected one of the slabs – actually the thick one in the middle of the stack right behind my left knee in the picture – and, after milling it flat, repaired the insect damage with clear epoxy, which polishes up to a transparent surface.  This we shared with visitors to Open Studios Napa Valley in September 2018, as we explored how to turn it into furniture.  The next pictures show what we came up with.

This is a coffee table a bit higher than usual at 21 inches, giving full visual effect to the delicate legs while bringing the visually complex top closer to the viewer’s eye.  Besides the dramatic burl figure, the top has an array of character marks:  small holes, created by insects during the drying process, which we have filled with clear epoxy – so you can see right into them.

The finished table is a meditation on the burl that forms the top.  It is, first, a token of the live oak tree;  it recalls the wild figure and irregular shape of the burl that was part of this particular tree that stood in a Napa oak savanna.  At the same time, it is by extension an emblem of the environment, the larger community humans are part of, including not only the tree but also the insects that left their mark on the wood, etc.  One could say, of course, that any object made of wood reminds us of the natural source of the material, but in this case the connection is particularly vivid.

At the same time, the delicate regular geometry of the base adds an entirely different sort of meaning:  in its dynamic opposition to the rough irregularity of the top, it recalls the dynamic opposition between human interventions in the landscape and the elements of the environment that stand in our way.  In this case, the base is inspired by the semi-circular shape that the slab approximates to.  If our design is successful, it will provide a dramatic foil to the irregular top.

I will close with one last view of the piece, showing the interplay of surfaces along the long side:  the polished vertical side of the slab top opposes the base in an ironic way, seeming to propose a different regular geometry.